Machining of copper alloys – Conductivity, accuracy, cleanliness

An expertise for copper, brass and high performance alloys

Palumbo Industries machines precision components from profiles out of copper alloys — copper, brass and specific alloys —, designed for applications where electrical conductivity, mechanical reliability and particle cleanliness are essential.
We have experience in machining the following grades : Cu, C11000 H04, TeCu, C14500, on transfer machines and automated machining centers, ensuring stable geometries, clean cuts without burrs, and a constant quality over large series.
Our offer includes specific coatings to enhance electrical performances such as :

  • silver plating (improvement of conductivity)
  • des finitions contrôlées pour réduire l’oxydation et assurer la stabilité dans le temps

Applications of machining of copper alloys

  • Inserts and plugs for charging systems
  • Copper profiles for energy distribution
  • Low and high voltage connectons for aeronautics
  • Precision components for electrical sub-assemblies
Applications

Key advantages of copper alloys machining

  • Best electrical conductivity
  • Clear and burr-free cuts
  • High performance silver plating
  • Constant mechanical reliability over large series

A strict quality control of copper alloy machining

Electrical, dimensional and visual inspections, for a comprehensive reliability

Components out of copper and brass require specific inspections in order to check their electrical performance.

At Palumbo Industries, every component undergoes dedicated controls :

  • periodic dimensional measurements on the production line
  • automatic camera inspection
  • eddy currant inspection to control defects of the material
  • reinforced visual inspections to ensure a perfect cleanliness
  • 100 % automated final inspection

These controls guarantee the electrical reliability, the geometrical compliance and the traceability.

Our quality commitments

Copper-based components designed for the most demanding markets

Palumbo copper alloy components satisfy the requirements from :

  • Electromobility (HV/LV)
  • lcharging stations
  • Industrial connectors
  • Aeronautics and avionics
  • Mechatronics and électrical equipments
Our activity businesses